Heavy-Duty Diamond Wire Saw for Concrete Cutting

• Customization: Available
• Application: Concrete
• Type: Electroplating
• Model NO.: WS002
• Diamond-Impregnated Beads: High-Density Diamond Cutting Segments
• High-Tensile Steel Core ―: Breakage-Resistant Cable
• Adjustable Wire Speed: 0.5-1.2 M/S (18-43 M/Min)
• Heavy-Duty Electric Motor: 15-55 Kw Power Drive
• Auto-Tension System: Hydraulic/Spring Constant Tension
• Integrated Water Cooling: Dust Suppression & Temperature Control
• Wear-Resistant Guide Wheels: 400-700mm Polyurethane Wheels
• Portable Frame Design: Quick Jobsite Setup
• Low-Vibration Cutting: Protects Structures & Operators
• Narrow-Kerf Cutting: Only 10-12mm Material Loss
• Transport Package: Wooden Box
• Specification: Diamond Beads
• Trademark: HT
• Origin: China
• HS Code: 8464102000
• Production Capacity: 20sets/Month

Product Description

Concrete Cutting Wire Saw

This Heavy-Duty Diamond Wire Saw is engineered and manufactured in China for professional concrete cutting and demolition applications. Designed for versatility and power, it excels at making precise cuts in thick reinforced concrete, masonry, and stone where traditional saws are impractical. Its core technology utilizes a continuous loop of diamond-impregnated beads threaded on a high-strength steel cable, driven by a powerful motor system. This machine is the preferred solution for controlled demolition, creating openings, segmenting large structures, and intricate cutting tasks.

Specification

Power Source: Electric Motor (Common Range: 15 kW - 55 kW / 20 HP - 75 HP)
Wire Speed: Adjustable, typically 0.5 - 1.2 m/s (18 - 43 m/min)

Cutting Capacity: Depth & width limited by guide wheel setup (Common max depth: 3m+).Handles thick sections effectively.

Wire Rope: High-tensile steel core (e.g., 7x7 or 7x19 construction) with diamond beads.

Bead Diameter: Commonly 10mm, 11mm, or 12mm.

Bead Spacing: Variable (e.g., 30mm, 35mm, 40mm) chosen based on material.

Guide Wheels: Heavy-duty, replaceable urethane or composite wheels (e.g., 400mm - 700mm diameter).

Tension System: Automatic hydraulic or spring-loaded.

Cooling: High-flow water pump integrated.

Control: Basic start/stop, speed control, emergency stop.

Frame: Welded steel construction for stability.

Portability: Requires setup but designed for site mobility with lifting points.

Working Principle

The diamond wire saw works based on the principle of abrasion. The diamond - embedded wire is driven by a motor to move at a high speed. When the wire comes into contact with the material to be cut, the hard diamond particles on the wire abrade the surface of the material, gradually cutting through it. The cutting process can be either in a reciprocating motion or a continuous loop motion, depending on the design of the wire saw.

Concrete Cutting Wire Saw

Granite Mine/Marble-Specific Diamond Wire Saw

Diamond Wire Rope Beads

Product Applications

1. Controlled Demolition: Segmenting bridges, buildings, foundations, chimneys, piers, and dams.

2. Opening Creation: Cutting precise openings for doors, windows, HVAC, and elevators in thick concrete walls and floors.

3. Nuclear & Industrial Decommissioning: Safe cutting in sensitive environments.

4. Marine Structure Work: Cutting piles, docks, and seawalls.

5. Quarrying & Monument Shaping: Cutting large blocks of stone and granite (often with specialized beads).

6. Infrastructure Repair/Modification: Cutting concrete sections for repair or modification in bridges, tunnels, and highways.

7. Heavy Foundation Work: Cutting large piles and foundation elements.

8. Removing Concrete Sections: Safely removing specific reinforced concrete elements without damaging surrounding structures.

Product Advantages

1. Deep & Complex Cuts: Capable of cutting through massive reinforced concrete sections and making curved or shaped cuts impossible for blade saws.

2. Minimized Vibration: Generates significantly less vibration than large demolition hammers or blade saws, reducing structural impact and operator fatigue.

3. Reduced Dust (with water): Water cooling effectively suppresses hazardous silica dust.

4. Precision & Control: Allows for highly controlled demolition and precise cutting lines.

5. Versatility: Cuts reinforced concrete, stone, granite, masonry, and steel-embedded structures effectively.

6. Minimal Kerf Loss: The thin wire creates a narrow cut path, minimizing material waste.

7. Accessibility: Can be set up to cut in confined spaces or at heights where other equipment can't reach.

8. High Efficiency: Continuous cutting action powered by robust motors delivers fast progress on large projects.

9. Durability: Manufactured with industrial-grade components for demanding job site conditions.

10. Cost-Effective (China Mfg): Offers high performance and reliability at a competitive price point due to efficient Chinese manufacturing.

Company Profile

HUATAO GROUP

HUATAO GROUP is a leading Chinese manufacturer of mining equipment with over 20 years of expertise. Certified with ISO 9001, CE, and GOST, we export to 50+ countries, offering reliable machinery backed by R&D innovation and strict quality control.

Quality Assurance

Our diamond wire saws are manufactured in accordance with strict quality control standards. Each product undergoes rigorous testing before leaving the factory to ensure its performance and reliability. We also provide a comprehensive after - sales service, including technical support, spare parts supply, and product maintenance, to ensure that our customers can use our products with confidence.