Diamond Wire Saw

• Customization: Available
• Application: Silicon
• Type: Electroplating
• Model NO.: WS001
• Wire Diameter: 5.3–11.5 mm
• Core Material: High-Tensile Steel + ISO-Certified
• Bead Technology: Vacuum-Sintered Diamonds with an
• Tensile Strength: Reinforced Spring Injection for
• Applications: Granite Quarries, Block Squaring, C
• Certification: ISO 9001, CE
• Minimum Order: 25 Meters (Custom Lengths Availabl
• Transport Package: Wooden Box
• Specification: Beads per Meter: 28– 40 beads (granite-speci
• Trademark: HT
• Origin: China
• HS Code: 8464102000
• Production Capacity: 20sets/Month

Product Description

Diamond Wire Saw

The Diamond Wire Saw is an advanced cutting tool designed for precision cutting of various hard and brittle materials. It features a wire embedded with diamond particles, which enables high - efficiency and accurate cutting operations. This product is widely used in industries such as semiconductor manufacturing, stone processing, and crystal slicing.

Specification

Material Compatibility: Granite (Mohs 7+), Marble, Quartzite, Reinforced Concrete
Wire Diameter: 5.5–11.0 mm (±0.03 mm tolerance)

Cutting Speed: 35–65 m²/h (rock-dependent)

Tensile Strength: 1,500–2,000 N (ASTM F3208 compliant)

Diamond Concentration: 30–45 carats/cm³ (adjustable)

Bead Technology: Isostatic Sintering + TiN Coating

Service Life: ≥180 m³/bead (granite, ASTM B611)

Environmental Certifications: CE-PED, ISO 14001 Dust Control

Power Compatibility: 37–75 kW frequency-conversion drives

Rebuild Service: 3 cycles (85%+ efficiency restoration)

Working Principle

The diamond wire saw works based on the principle of abrasion. The diamond - embedded wire is driven by a motor to move at a high speed. When the wire comes into contact with the material to be cut, the hard diamond particles on the wire abrade the surface of the material, gradually cutting through it. The cutting process can be either in a reciprocating motion or a continuous loop motion, depending on the design of the wire saw.

Concrete Cutting Wire Saw

Granite Mine/Marble-Specific Diamond Wire Saw

Diamond Wire Rope Beads

Product Applications

1 Semiconductor Industry
Used for slicing silicon wafers with high precision, ensuring the uniformity of wafer thickness and surface quality. This is crucial for the production of integrated circuits.
Can also be used for cutting other semiconductor materials such as gallium arsenide (GaAs) and silicon carbide (SiC), which are widely used in high - power and high - frequency electronic devices.

2 Stone Processing Industry

Ideal for cutting marble, granite, and other natural stones. It can produce smooth and precise cuts, reducing material waste. The wire saw can be used for cutting large blocks of stone into slabs or for shaping stones for architectural and decorative purposes.
In the production of stone monuments and sculptures, the diamond wire saw provides the ability to create intricate shapes and details with high accuracy

3 Crystal Slicing
Essential for slicing crystals such as sapphire, which is widely used in the production of LED substrates, optical components, and watch faces. The high - precision cutting of the diamond wire saw ensures that the crystal slices have excellent optical properties.
Can also be used for slicing other types of crystals like quartz, which are used in the electronics and jewelry industries.

Product Advantages

1 High Cutting Efficiency
With its high - speed operation and efficient cutting mechanism, the diamond wire saw can significantly reduce cutting time compared to traditional cutting methods. This leads to increased productivity and lower production costs.
2 Superior Cutting Precision
The precise control of cutting parameters and the high - quality diamond - embedded wire enable the wire saw to achieve extremely high cutting precision. This is crucial for applications where tight tolerances are required, such as in the semiconductor and optical industries.
3 Wide Material Compatibility
The diamond wire saw can cut a diverse range of hard and brittle materials, making it a versatile tool for various industries. This eliminates the need for multiple cutting tools for different materials, simplifying the production process.
4 Reduced Material Waste
The thin wire diameter and precise cutting ability of the diamond wire saw result in minimal material loss during the cutting process. This not only saves raw materials but also reduces the environmental impact associated with material waste.
5 Long Service Life
The high - quality construction of the wire saw and the durability of the diamond - embedded wire ensure a long service life. With proper maintenance, the wire saw can operate continuously for extended periods, reducing the need for frequent equipment replacements.

Company Profile

HUATAO GROUP

HUATAO GROUP is a leading Chinese manufacturer of mining equipment with over 20 years of expertise. Certified with ISO 9001, CE, and GOST, we export to 50+ countries, offering reliable machinery backed by R&D innovation and strict quality control.

Quality Assurance

Our diamond wire saws are manufactured in accordance with strict quality control standards. Each product undergoes rigorous testing before leaving the factory to ensure its performance and reliability. We also provide a comprehensive after - sales service, including technical support, spare parts supply, and product maintenance, to ensure that our customers can use our products with confidence.